Forge Engineer

Company: Catapult Staffing
Location: Garland
Posted on: May 10, 2025

Job Description:

Principal Tool and Die Engineer (Forge Engineer)

All candidates should make sure to read the following job description and information carefully before applying.
Engineering
Garland, TX (In-Person)
Full-time

About Our Client
Our client is an engineering firm dedicated to the advancement of novel manufacturing solutions in the commercial, defense, and aerospace industries. They are always looking for new ideas and people who are passionate about their craft.

Job Description
Under general supervision, the Process Engineer II is responsible for designing, implementing, and optimizing industrial manufacturing processes and systems for our energetics Programs and Operations. This role involves working closely with multi-disciplinary teams and the expertise to support the design and operation of high-risk processes while ensuring safety, regulatory compliance, and efficiency.

Duties and Responsibilities

Process Design and Optimization: Under general supervision and guidance, develop and implement process designs and improvements to increase efficiency and productivity. Participate in capital projects of varying scope and complexity as the subject matter expert for manufacturing process technologies, logistics, and process flow. Conduct process simulations and analysis to optimize performance and reduce waste (material, labor, energy, etc.). Support identification and resolution of process bottlenecks and inefficiencies.




Technical Support: Provide technical support to manufacturing and production teams. Troubleshoot and resolve process-related issues, focusing on minimizing hazards and ensuring operational continuity. Monitor process performance data to recommend and implement improvements and corrective actions. Support (and possibly conduct) incident or quality investigations using RCCA methodologies and implement corrective and preventive actions.




Project Management Support: Support projects aimed at improving processes, introducing new technologies, or expanding capabilities related to energetic materials. Develop and/or support project plans, manage budgets, and ensure projects adhere to safety and regulatory standards. Collaborate with cross-functional teams to achieve project goals and timelines.



Compliance and Safety: Ensure all processes comply with relevant regulations, safety standards, and industry best practices specific to energetic materials and explosives. Conduct risk assessments, implement safety solutions/protocols, and oversee safety training to maintain a safe working environment. Stay current with industry developments and regulatory changes to apply best practices and ensure compliance. Participate in Process Hazard Analyses and provide relevant process safety information.




Documentation and Reporting: Prepare and maintain detailed process documentation, including standard operating procedures (SOPs) and process flow diagrams. Generate regular reports on process performance, improvements, and project status for management review.


Training and Development: Capacity to learn and/or develop process techniques, best practices, and safety procedures. Develop and update training materials to ensure team proficiency and adherence to safety standards.










Required Experience/Skills Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field. 3+ years of experience in a process engineering, manufacturing engineering, or a similar role. A minimum of 1 year experience in Energetic, Explosive, and/or hazardous material process design and manufacturing. Knowledge of process design, optimization, and control. Experience in process simulation software and data analysis tools. Excellent problem-solving skills and attention to detail. Experience with explosive material safety systems, controls, and requirements. Strong communication and interpersonal skills.









Nice-to-Haves Advanced degree or certifications related to relevant engineering discipline. Experience with Lean, Six Sigma, or other continuous improvement methodologies including root cause and corrective/preventive action determinations and processes. Understanding and capacity to learn industry regulations, safety standards, and explosive materials handling, including demonstrated experience with the elements of OSHA PSM. Experience or capacity to learn design, construction, and commissioning of modern manufacturing facilities, including equipment selection, process control system architecture and functionality verification, Hazard Analyses (i.e., PHA, LOPA, etc.), P&ID development/review, and equipment commissioning activities. Experience working on/within DoD contract environments and regulations, such as DOD 4145.






Education Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field.


Pay & Benefits Summary Salary: $140,000 - $190,000 per year 401(k) with matching Health, dental, and vision insurance Life insurance Paid time off 10-hour shift schedule (9/80)







Other Requirements Travel: Work Environment: Office work environment. Background Investigation / Drug Screen / US Person: Required.



Join our team and shape the future of manufacturing-apply today!

Tool and Die Engineer - Forge Engineer - SolidWorks - Deform - Closed Die Design - Aluminum Forging - Aerospace - Defense - GD&T - Manufacturing Engineering - Garland TX

Keywords: Catapult Staffing, Mansfield , Forge Engineer, Engineering , Garland, Texas